Stalcop Metal Forming LLC (Stalcop), founded in 1981, specializes in the high-volume manufacture of custom cold-formed and precision-machined components. Within the industrial sector, we support industrial battery and industrial OEM applications with repeatable, high-tolerance subassemblies designed for electrical connectivity, power transmission, and heavy-duty equipment.
Our industrial capabilities focus on high-volume production of connectivity components and custom parts used in demanding electrical and mechanical systems.
Industrial Battery
The performance and lifespan of an industrial battery depend heavily on the reliability of its electrical connections. Stalcop manufactures battery terminals, alternator connections, and cable terminations designed to handle high current loads and harsh operating environments. These components are typically produced from conductive materials such as copper, aluminum, and stainless steel to support electrical performance and durability.
Our primary processes, including cold heading and impact extrusion, enable high-volume production with consistent tolerances and minimal material waste. By forming parts to near-net shape, we reduce secondary machining and raw material usage, improving both efficiency and cost control. For industrial batteries used in power transmission and distribution, we produce terminals that meet exact mechanical tolerances to ensure a secure electrical path. By forming components to net or near-net shape, we reduce raw material consumption and scrap, helping control overall production costs for high-volume industrial battery applications.
Industrial OEM
Stalcop supports industrial OEMs with high-volume manufacturing of custom cold-formed and machined components, including solenoid terminals and fuse components. These parts are designed for direct integration into larger systems across heavy-duty equipment and electrical applications.
Our manufacturing approach combines cold forming, CNC machining, and secondary operations to deliver consistent, production-ready components for immediate integration into assemblies for heavy-duty vehicles, construction equipment, power distribution systems, and other industrial applications.
We focus on delivering superior quality and customer service, ensuring that every industrial OEM project receives the technical attention it requires.
To support complex industrial OEM requirements, we offer a range of secondary processes that enhance part performance and assembly readiness:
- Thread Rolling: Produces stronger, fatigue-resistant threads compared to cut threads, improving durability in high-stress applications.
- Controlled Atmospheric Brazing: Joins dissimilar metals without oxidation, creating clean and reliable bonds.
- Drill and Tap: Provides precision secondary machining for fastening and assembly requirements.
- Annealing: Modifies material properties to achieve required hardness, strength, or ductility.
With over four decades of experience in repetitive manufacturing, Stalcop delivers consistent quality across high-volume production runs. Our focus on process control and repeatability supports reliable delivery schedules and long-term supply stability for industrial OEM programs.
Partner with Stalcop for Industrial Battery and OEM Components
Stalcop provides the manufacturing expertise and production capacity required to support industrial battery and OEM component programs. Our ISO 9001:2015 certification confirms that our processes comply with established quality management standards.
Our ability to produce components to net or near-net shape reduces material waste and supports cost-efficient, high-volume production. If your organization requires a repetitive manufacturer for an industrial battery project or high-tolerance industrial OEM parts, Stalcop provides the high-performance solutions you demand.
Contact Stalcop to discuss your application requirements or request a quote for your next industrial project.